Repair & Maintenance Welding Solutions
Welding in repair and maintenance is not about production welding—it’s about extending equipment life, rebuilding worn parts, and minimizing downtime. We provide a full range of specialized repair and hardfacing consumables for industries like cement, mining, oil & gas, steel, power, sugar, paper, and construction.
Common Problems & Our Welding Solutions
- Abrasion / Wear (mining, cement, quarrying)
- Problem: Severe metal loss due to sliding abrasion, ore handling, clinker, crusher hammers, bucket lips.
- Solutions:
- Hardfacing Electrodes: EFeMn-A (Manganese Steel), EFeCr-A, Complex Carbide Electrodes
- Flux Cored Wires: TFeCr-A, TFeMn-A, TFeCC-A (Carbide)
- Typical Products: UTP DUR 600, Böhler Platehards, ESAB OK 84.78
- Impact / Shock Loading (crusher jaws, railway frogs, hammers)
- Problem: Base metal cracking and spalling under repeated impact.
- Solutions:
- Austenitic Manganese Steel Electrodes (Hadfield steels)
- Buffer Layers with Ni/Fe electrodes before hardfacing
- Flux Cored Wires: TFeMn-A, TFeMn-B
- High Temperature Wear & Corrosion (power, petrochemical, incinerators)
- Problem: Components fail under heat, oxidation, and corrosive media.
- Solutions:
- Nickel Alloys: ENiCrFe-2, ENiCrMo-3
- Cobalt Alloys (Stellite type): ERCoCr-A, ERCoCr-C
- Hardfacing Electrodes with Cr-Ni-W-C compositions
- Cast Iron Repair (engines, pumps, housings, gears)
- Problem: Cast iron cracks easily during welding.
- Solutions:
- Nickel-Iron Electrodes: ENiFe-CI
- Pure Nickel Electrodes: ENi-CI
- MIG Wires: ERNiFe-CI
- Brazing Rods for low heat repair
- Steel Buildup & Rebuilding (shafts, rollers, gears)
- Problem: Dimensional loss from wear.
- Solutions:
- Low Hydrogen Electrodes: E7018, E8018-B2
- Low Alloy Wires: ER80S-B2, ER90S-B3
- Fluxes + SAW Wire combinations
- Non-Ferrous Repairs (aluminum, bronze, copper alloys)
- Problem: Need for specialized consumables for lightweight alloys.
- Solutions:
- Aluminum Alloys: ER4043, ER5356
- Bronze / Copper Alloys: ERCu, ERCuSi-A, ERCuNi
- TIG Brazing with Silicon Bronze Rods
Why Choose Our Repair & Maintenance Solutions?
- Solution-based range: Hardfacing, buildup, cast iron, non-ferrous, nickel, cobalt, stainless, and aluminum.
- Multiple global brands: ESAB, Lincoln Electric, Böhler, Geka/Gedik, Selectarc, Kobelco, UTP, Ador, WEL, Castolin Eutectic, Durum, Kennametal, D&H Sécheron
- Material Test Certificates (MTCs) with every batch.
- Trusted supplier to ADNOC, Aramco, Qatar Energy, KNPC, PDO & EPC contractors.
- Large UAE stock → fast GCC delivery.
- Expert technical support to select the right product for your application.
Coverage & Supply Regions
Dubai, Abu Dhabi, Sharjah, All over UAE | GCC countries (Qatar, Oman, Saudi Arabia, Kuwait, Bahrain), Middle East, Africa, Asia.
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